Slip-On Live Tailstock Chuck

Sometimes you require tailstock support while turning an object, but for whatever reason lack or can't use a center hole. A Jacobs #100 armature chuck works well for small work, but for something bigger you really need a small lathe chuck attached to a live center.

Bison makes a nice one but they tend to be rather expensive for a piece of tooling that is used very infrequently. How about a cheap 4 jaw chuck that just slips onto a live center?

Tailstock Chuck 1

This 80mm 4 jaw chuck was imported directly from Asia for about $60. It was gritty with grinding dust and sharp edges, but after a good going-over with a file and a thorough cleaning it should work well enough. With independent jaws accuracy shouldn't be a problem.

Tailstock Chuck 2

Here I'm turning the backplate for the chuck. The live center in the tail stock is a Royal with a CNC or extended point. It's a great center that will work well with this project.

Tailstock Chuck 3

Now the chuck backplate has been parted, flipped around and I'm now turning a internal taper to match the live center. The tiny Micro100 carbide boring bar worked great for this process.

Tailstock Chuck 4

And here you can see the live center fits well into the chuck backplate.

Tailstock Chuck 5

Transfer screws were used to mark the chuck mounting holes on the backplate.

Tailstock Chuck 6

The holes were drilled in the backplate for the cap screws.

And now you may be wondering, what in the world are the uses for such a tool? Here's one scenario:

Tailstock Chuck 7

This long piece of stock is too big to fit in the spindle and I wish to prep it for a steady rest. I don't like to run raw stock in the steady so I want to turn down an area of the stock so it runs smoother. There's many ways to do this, but here with the stock held in the 3 jaw it's a very quick operation to setup the 4 jaw at the tailstock and center it with the dial indicator.

Tailstock Chuck 8

A smooth area is lightly turned on the stock.

Tailstock Chuck 9

And now the work is ready to support via the steady rest for additional turning.

While a tail stock chuck isn't something you will use every day, it's a handy piece of tooling to have around and it wasn't a very expensive project.

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