Making a 2" Die Holder For The Lathe

Several years ago I chanced upon a really good deal on an almost complete Greenfield Tap & Die 2" diameter threading die set. On the lathe, most of the time I just single-point threads of the size covered in this set, but sometimes it would be handy to use a die, especially for tapered threads like NPT. Because of it's long handles, using the set's die holder is impossible on the lathe so I will need to make a holder to support the dies with the tail stock.

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Building Mr Pete's DA Wobbler Engine PT 2

Construction continues on Mr Pete's DA Wobbler steam engine so make sure to check out Part 1 of the build first. With machining on most of the parts completed, it was time for the initial fit of the cylinder to the plinth to determine the location of the steam ports. In his video, Mr Pete showed a clever trick to get these ports perfect the first time. A small sharpened rod is inserted into the ports in the cylinder and used as a transfer punch to mark the position of the steam holes in the plinth.

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Building Mr Pete's DA Wobbler Engine PT 1

In the early spring, Mr Pete of Youtube fame posted a series of videos about constructing a Dual Action (DA) wobbler model steam engine from bar stock. While I already had an unbuilt casting kit from PM Research of a similar design (the 2A kit), I thought it would be a good idea to build this engine first as a learning experience. When you screw a part up, it's easier and quicker to make another from bar stock than order a replacement casting from the manufacturer.

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LED Mill Spindle Light

Several years ago I made a LED spindle light for the mill. While it worked well enough at first, over time I became dissatisfied with the amount of light it produced and the lack of an oil-proof enclosure was making it unreliable. It was time to build a new one and improve upon the original design by sealing the LEDs in epoxy and ramping up the light output with 3 COB halo rings.

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Featherboard T-Slot Holders

While this Kreg featherboard fit reasonably well to my new Dewalt table saw, I wasn't that enamored with the plastic wedge-lock friction-fit hardware. It's a universal design created to fit as many sized miter slots as possible and while it works reasonably well a direct fit into the miter gauge T-Slot would work better. Luckily it looked pretty simple to convert the hardware to use custom milled aluminum T-Slot holders.

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Jensen 20G Steam Engine Rebuild

Bought a Jensen 20G a few years ago on the well known auction site. While it's a little rough around the edges, it's fundamentally very sound and has the capability of being a very nice model steam engine with a cast iron base generator. The cast iron based generators have been out-of-production for quite a few years now and are very desirable. While I'm not exactly sure, I would say this engine was probably made sometime in the seventies.

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Spring Loaded MT2 Tap Guide

A spring loaded tap guide assures your tapped holes are straight when hand tapping. I have a 1/2" one from Fisher and it's always worked great. I decided to make a new one that directly fits into the Morse Taper 2 socket of my lathe for a few reasons: I should be able to get more point travel with a larger device, another tap follower would always be handy and that it would be fun project.

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Slip-On Live Tailstock Chuck

Sometimes you require tailstock support while turning an object, but for whatever reason lack or can't use a center hole. A Jacobs #100 armature chuck works well for small work, but for something bigger you really need a small lathe chuck attached to a live center. Bison makes a nice one but they tend to be rather expensive for a piece of tooling that is used very infrequently. How about a cheap 4 jaw chuck that just slips onto a live center?

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Aligning a Tool Post Drill Chuck

Sometimes using a tool post mounted drill chuck is handy for drilling a deep hole as it's easier to use saddle movement to clear the chips. The trick is getting the crossfeed set correctly so the drill bit is exactly aligned with the spindle. Some of the tool post chucks for sale use an alignment pin held by the chuck, but I've made a simple alignment device that uses the tailstock so you don't have to disturb the work in the chuck.

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Edge Pro Mill Table Stop

Needed another item to get free shipping, so I bought a Edge Pro Mill Stop. These mill stops allow you setup work in the vise at exactly the same position for repetitive operations. I wanted the table version so I didn't lose any Y-axis travel. This stop was designed for the standard Bridgeport 5/8" T-Slots, but my mill uses the smaller 1/2" slots with 3/8" studs. It shouldn't be too hard to make it fit.

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